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The Tooling Engineer leads all tooling & process engineering activities for the assigned part numbers and related components for our Fremont Castings department.
What You’ll Do
Responsible for Engineering of Cast and Trim dies for all assigned High Pressure Die-cast components
Proficient in die design with optimized runner & gate, thermally balanced inserts, and highest possible vacuum efficiency to produce structural components using water free lube
Manage die suppliers using project management best practices during die build programs, keeping project within time and budget
Lead die builds, design approvals and die buy offs from Tesla Tooling Engineering
Responsible for process development of all new dies produced for Tesla Casting operation until production process parameters are established
Create process documentation of all new dies/inserts using standard Tesla format; create required work instructions and documentation
Involve in DFM process with Tesla product design team for new and existing parts
Able to provide simulation models and read simulation reports with good understanding of flow simulation software such as Magmasoft & Flow 3D
Optimize tooling performance by utilizing applicable surface coatings and materials to improve die life and reduce/eliminate soldering
Perform dimensional analysis; implement corrective actions to improve dimensional capability and complete understanding of casting tolerances and GD&T
What You’ll Bring
Degree in Mechanical or Industrial Engineering or equivalent experience
Related experience in the High-Pressure Die-castings in the automotive industry
Proficient in Die Design with experience in gating and thermal design
Proficient in 2D and GD&T
Experience with 3D modelling with proficiency in CATIA V5
Experience with flow simulation software
Knowledge in LEAN Manufacturing
Project Management skills
Compensation and Benefits
Benefits
Along with competitive pay, as a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire:
Aetna PPO and HSA plans > 2 medical plan options with $0 payroll deduction
Family-building, fertility, adoption and surrogacy benefits
Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution
Company Paid (Health Savings Account) HSA Contribution when enrolled in the High Deductible Aetna medical plan with HSA
Healthcare and Dependent Care Flexible Spending Accounts (FSA)
LGBTQ+ care concierge services
401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits
Company paid Basic Life, AD&D, short-term and long-term disability insurance
Employee Assistance Program
Sick and Vacation time (Flex time for salary positions), and Paid Holidays
Back-up childcare and parenting support resources
Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
Weight Loss and Tobacco Cessation Programs
Tesla Babies program
Commuter benefits
Employee discounts and perks program